You’re losing production time. Pinetek Insight shows you exactly where.
Downtime and hidden bottlenecks eat into your output every shift, and most of it never shows up in the shift report. Pinetek Insight makes this visible: automated, in real time, without PLC modifications, without cloud dependency, without a months-long rollout.
Pinetek Insight shows automated what your line is doing – before it’s too late:
- Downtime, timestamped. Every stop, its duration, and how often it happens, tracked automatically. No more losses that disappear into the shift report, no undetected microstops.
- Bottlenecks, pinpointed. Which station is really slowing the line down, tracked station by station, automatically.
- It’s a device. Not an IT project. Plug in sensors, power on the Pinebox with the Pinetek Insight software on it, open a browser. Running the same day, no server, no integrator, no cloud account.
- No intervention in the control system: sensors run in parallel with the PLC, no machine release required, no feedback effects. Works with minimum one sensor per line; full setup with one sensor at the line input and one sensor per station for bottleneck detection.
Pinetek Insight on a production line with three stations
Why Pinetek Insight?
One system. Everything included.
Hardware, software, and dashboards in one system. No piecing together gateways, cloud subscriptions, and visualization tools. One point of contact, one installation.
Your data stays on your premises.
Pinetek Insight runs fully on-premise on the Pinebox: no cloud account, no internet requirement, no data privacy risk. The data stays on the device.
Up and running in one day.
No server, no system integrator, no months-long rollout. Connect sensors, power on the Pinebox, open a browser; the Pinetek Insight system is ready to use. Even without an IT department.
One-time price. No subscription trap.
Fixed price starting at €6,450 per production line- that’s it. No monthly license fees for the core functions, no price increases after year 1, no contract lock-in. You own the system.
Retrofit without risk.
IO-Link®1 sensors that match to your production line are mounted in parallel with the existing control system (typically distance sensors or current sensors). No PLC modifications, no machine release required, no feedback effects. Your equipment keeps running throughout the installation.
Beyond the core functions
AI analysis – data stays in Europe.
Ask questions about your production data in plain language: “What was the most common failure reason this week?”. Processing runs on European servers, only the required data from Pinetek Insight is forwarded to the AI via the Pinetek server, without any customer reference. The AI provider never knows who is making the request and stores no data. GDPR-compliant, no US cloud provider.
Optional module, €20/month, cancel anytime.
Sensor data and cycle time measurement – directly at the line.
Pinetek Insight doesn’t just capture part counts, it simultaneously reads captures parameters such as pressure, temperature, or vibration with own sensors and correlates them with production data. This makes relationships visible that remain hidden in conventional OEE systems: Does a drop in air pressure lead to more handling errors? Which sub-process is driving up cycle time? Answers that previously required costly measurement campaigns.
Flexible line configuration – even with changing products.
Not every product uses the line the same way. Pinetek Insight supports product-specific line configurations: for product A, only three stations are captured; for product B, the entire line. Cycle times, target quantities, and active stations are defined per production program. OEE and bottleneck analysis adapt automatically — no manual reconfiguration during product changeovers.
Explore all Pinetek Insight features in detail
See what your line is really capable of.
OEE = Availability × Performance × Quality
| Availability | How long is the equipment actually running? |
| Performance | How fast is it running compared to the target cycle time? |
| Quality | How many parts pass on the first run? |
| Bottleneck | Which station is slowing down the entire line? |
| Downtime | Why is the equipment stopped and how often? |
The scoreboard displays the current status for the operator.
ROI Calculator
How quickly does Pinetek Insight pay for itself in your production?
Your OEE dashboard in three steps
Install sensors
Mount IO-Link sensors (e.g. distance sensors) on your production line for part counting. The counting logic is already built into Pinetek Insight. No machine modifications required, your PLC programs remain unchanged.
Connect Pinebox and configure the line
Pinetek Insight (running on the Pinebox) receives sensor data and processes it. Everything runs on the Pinebox, on-premise.
Track OEE and bottlenecks
Access live dashboards from any browser: scoreboard directly at the line, operator tablet on the shop floor, management screen in the office. Monitor real-time data and analyze past production runs.
Transparent pricing. Buy once, use indefinitely.
Pinetek Insight
Scope of delivery: Pinebox Edge Gateway with 32 GB eMMC and 4x IO-Link compatible port for sensors, Pinetek Insight software and license for one production line
€6,450
Not included: sensors (customer specific, we can advise), cabling, installation and power supply.
Included: 3h of remote installation, 12 months warranty, fast replacement in case of hardware defects.
Demo available
Accessories
USB-AP: USB dongle that turns the Pinebox into a Wi-Fi access point for client devices — €85
PineDisplay: Hardware with Wi-Fi, Ethernet, and HDMI plus PineDisplay software for displaying dashboards — €390
PineBox (without Pinetek Insight): Adds 4 more sensor ports to the system — contact us for pricing
24V Power supply (DIN rail) — €24
AI add-on
Subscription for AI features in the analysis module and reporting module
€20/month
Need a service contract or a custom backup solution? Get in touch.
See for yourself how Pinetek Insight makes your production more transparent: we offer an online demo, so you can try out before you buy. Contact us for a demo or with any questions!
Downloads
Documentation
- Product manual: Insight_User-Manual.pdf
- Knowledge base: Pinetek Insight - Knowledge Base
Software
The most recent software is available in the download portal:
- IO-Link is a registered trademark of PROFIBUS Nutzerorganisation e.V.: io-link.com, profibus.com
The Pinebox is compatible with IO-Link devices. It is not a certified IO-Link master ↩︎